Tag Archives: Spaceballs

Police Department

National Night Out is next Tuesday. After picking up lunch at Popeyes, Teddy and I headed over to the new Front Royal police department in our CitiCar to pick up a little “Thin Blue Line” flag and a 3 watt blue light. Afterwards, we headed over to Chimney Field park.

The Blue Line flag and a blue light

I need to pick up a little inverter so I can use my bedside lamp with my car to power the light during their cruise for the event. I tried to see how to affix the flag to the car, or just put the flag itself on the radio antenna, but I wasn’t having much luck.

Red Button

Trip odometer button

In the movie, Spaceballs, Barf switched the Eagle 5 to use Secret Hyperjets on the Eagle 5 to go into hyperactive. Men in Black had a hyperdrive on their car. Hyperdrive mode was activated by a red button that allows you to drive on the ceiling of a tunnel to bypass traffic.

With a recommendation from the C-Car owners group, I swapped out the trip odometer button for a red one. It’s already been catching peoples attention quicker.

Little red trip odometer button for secret hyperjets

Door Windows

I talked a bit with my neighbor regarding the various windows on the vehicle. He repairs automotive glass, but nothing like what the CitiCar has. He had some insight regarding the blue tint on most vehicles, having a company get measurements in case the back window breaks, and what could be done about the side windows.

I called up a company he recommended. Their first response was that they don’t do curved auto-glass. They seemed pleased that I am able to pop out the side windows and bring them in. I’ll take them over later in the week. Hopefully they can pop out the acrylic panels from the frames.

Sliding windows popped out of CitiCar doors

Contactor Mounting Bracket

Mounting bracket screws are too long

The wrong mounting hardware came with the Albright SW180 main contactor switch. The bolts were too long and could not tighten any further once they pressed against the solenoid. I found a bracket kit from Arc Components Limited located in West Yorkshire, England and had the parts imported.

Albright Bracket Kit Part No 2159-047

Main contactor switch secured onto Alltrax motor controller

The mounting hardware was perfect and looked fairly similar to the hardware used on the SW202 Forward/Reverse contactor switch.

Now that the contactor switch is secured, I can start modifying some steel brackets to affix the motor controller and FNR switches onto.

As a bonus, I got a little magnet from the company to put on my refrigerator.

Refrigerator magnet from Arc Components Limited, West Yorkshire, England

Lester Charger

I’ve been talking with tech support for the Lester Summit Series II charger regarding the egg smell, high voltage, large jump in SoC, and odd estimates being off by hours.

So far, things seem like it might be normal. Problems may be due to the age of the batteries, and that the batteries should wear in after a few charge cycles. I think the estimates being off by a factor of four may be due to the low number of amp hours the batteries have. The range that I have on the CitiCar also seems to be about a quarter of what it should have if it came with the proper batteries.

Here is the data from a charging cycle along with some visual graphs.

TimeEst MinAmpsAHVoltsSoCEstimatedActual
1:1383421.1050.615%13:5403:33
1:3082720.7651.516%13:4703:16
1:4681120.41252.218%13:3103:00
2:0279520.21752.820%13:1502:44
2:2077718.32353.422%12:5702:26
2:3775918.02854.323%12:3902:09
3:0936215.83757.373%06:0201:37
3:401829.04365.290%03:0201:06
3:541699.04565.891%02:4900:52
4:041599.04665.991%02:3900:42
4:3279.05066.193%00:0700:14
4:4600.05154.6100%00:0000:00
A high voltage applied to the 48v battery bank, and an odd 50% jump in SoC within a half hour
Graph indicating estimates are four times longer than actual charging time
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Secret Hyperjets

The Lester summit series II charger has been tucked into the back of the car. I talked with the Lester tech support and found that the default charging profile is fine for the batteries that I have, and that the “bubbling” is a very important part of the charging process. I also asked about the battery state of charge remaining at 100% after driving around. The response was that the SoC will not update until you connect to AC power. I don’t like the idea of it reporting outdated SoC information, but sure enough, it updated once I plugged the charger in.

I broke my previous record, pushing the limit to 11.1 miles on one charge. The speed at which the Lester charger can replenish the batteries is phenomenal. It was charging at 3.11 miles per hour compared. This is four times faster than the average 0.8 mph charging rate. The watt per hour has come down 25% from the first charge on the Lester, but it’s still a bit high.

The increased recharge rate is giving new life into the car. I really want to get the new lithium batteries installed. I took a second trip today just because I could. I’ve driven 16.3 miles in the CitiCar today.

I went ahead and soldered wires to one of the replacement buttons I got for the GPS speedometer. I removed the broken one, wired everything together, and confirmed that it now resets the odometer. I no longer need to bend over and ground a loose wire on the cigarette adapter to reset it.

Odometer button labeled as Secret Hyperjets

Just for extra fun, I used my Dynmo 1550 tapewriter. I labeled it “Secret Hyperjets”, a reference to the Spaceballs Eagle 5 going into hyperactive. I’m not bold enough to claim that my CitiCar has a plaid mode.

I also spent a little bit more time aligning the steering wheel again.

Installing CitiCar Secret Hyperjets